System Integration
There is no such thing as a turn key solution when it requires more than
a key to assume ownership. We approach system integration by aligning
with the client on the system requirements that will deliver success.
These requirements typically reach deep into the client organization.
Therefore, once the path to success is agreed upon, we encourage the client
to assume as many of the project team roles as possible with their internal
skills and resources. This approach reduces project costs, injects tribal
knowledge and enables a more seamless new system adoption. PCA fills the
gaps of a project team with what is needed to be successful by complementing,
not overlapping, client capacity and capability.
System Analysis and Feasibility Studies
A competence in Decision Analysis is at the core of our system analysis
capabilities. Collecting and assembling the information you need to make
the best decisions balances a sense of urgency with the various ways to
meet a business objective. We employ Six Sigma and Lean Manufacturing
methodologies as key tools to assess a situation and develop pathways
to success. We focus on your business objective throughout the process
which allows us to target and capture the actionable information quickly
and without waste. Our technical skill sets combined with our organizational
development capabilities help us find solutions that incorporate not only
the opportunities with equipment but also the opportunities that lie with
the people, materials, processes, maintenance and reliability and results
management systems.
Conceptual and Definitive Project Planning
The elements of a successful project have a great deal to do with keeping
proper effort in its proper phase. A gated-phase approach ensures that
your project constantly moves forward rather than painfully stepping back
to pick up the forgotten pieces that become costly surprises in future
phases. However, this disciplined approach still offers flexibility. Because
we are business people with technical depth in a variety of disciplines,
we understand the challenges of a constantly changing landscape. We help
you predict and we help you adjust the plan when necessary so you can
reach the goal during calm or storm.
Project Execution with Revolutionary Results
Redefining what's possible, our versatile project execution methodology
generates revolutionary results. Utilizing a cross-functional team approach,
our project execution methodology is enriched by best practices, world-class
principles and technical criteria that empower team members to enhance
execution, reduce costs, and achieve project expectations. Transferred
to internal resources, this methodology thus becomes the client's unique
approach to consistent project success.
Optimal Organizational Development and Design
Even the best conceived strategies fail when the people involved are unable
to effectively implement them. That is why the human dimension of an organization
is a primary consideration for PCA. Armed with practical experience, analyses,
and diagnostics used to identify potential obstacles arising from cultural,
value, and behavioral issues, we work with clients to tackle these barriers.
We also seek to match the form of the organization to the purposes it
strives to achieve. This holistic approach results in improved performance
and a sense of ownership at all levels of the organization opening up
even greater possibilities.
Putting the power of Manufacturing Excellence in your hands
From driving continuous improvement to launching an aggressive turnaround,
PCA helps clients enhance performance and profitability through manufacturing
excellence programs. Using validated world-class and high performance
work system principles , we transfer this methodology to the client’s
internal resources. This creates a progressive organization that sustains
its own improvement initiatives. PCA can also teach clients how to develop
mutually beneficial supplier partnerships and create strong links across
an entire supply chain — cutting inventories, improving production
planning systems, boosting manufacturing capacity and reducing order cycle
times, while improving customer service.
Manufacturing Excellence Programs PCA has to offer include the following:
- Centerline Program
- Pay for Skills Process
- High Performance/Team-Based Work System Methodology
Developing Practical Business Strategies
Defining a purposeful strategic direction in today's increasingly complex
business environment is essential for success. We help clients establish
a company vision, growth objectives and then the strategies needed to
achieve those goals. The effective integration of people and technology
plays a crucial role in this effort. Using proven methodologies, our team
translates the strategic process into practical actions that enhance the
company's business results.
New Products Require Rapid Action and Clear Methodology
Quickly translating an innovative idea into a well-executed new product
is essential in these times of compressed product life cycles and increased
specialization. We provide clients with the methodology, direction and
skills needed to make this a reality. Taking a cross-functional team approach
that also encompasses comprehensive training support, our firm helps clients
create their own unique, powerful NPD Processes.
Our NPD approach has facilitated innovation, reduced startup costs, improved
process quality, increased the speed to market and enhanced production
efficiency levels through accelerating new product development and launch.
Typical benefits of our services
- Increased system and project ROI
- Reduced cost of goods
- Systems and resources aligned with your business objective
- Reduced inventory and WIP
- Released stranded capacity and increased utilization of assets
